15 min readManufacturing Knowledge Transfer Before Retirement: The 5-Year Capture Playbook
Manufacturing knowledge transfer before retirement is the structured capture of explicit and tacit production expertise from employees nearing retirement so it survives the handover. 32% of the 32 million European manufacturing workers are aged 50-64 (EIT Manufacturing). Only one third of businesses have analyzed workforce demographics. Most producers start a 6-month handover project 6 months before retirement and lose 20-40% of operating knowledge per role that leaves. This guide shows why 5 years beats 6 months, the 5 capture methods that actually work on a shop floor (paired shifts, recorded walk-throughs, problem-pattern libraries, standardized troubleshooting notes, successor shadowing), and how to build a lightweight knowledge register for a 5-500 person producer without a 12-month enterprise KM project.